Amid the wave of intelligent manufacturing upgrades, the online automatic screwdriving machine for inner screen has become a benchmark device in multi-category, complex product assembly through its innovative dual X, dual Y, dual control system design. As a floor-mounted six-axis screwdriving machine specifically engineered for high-precision, multi-task scenarios, it not only significantly enhances production efficiency but also fulfills simultaneous screwdriving requirements for two different products, providing flexible and reliable assembly support for consumer electronics, automotive electronics, smart home appliances, and other industries.
Product Attributes
The online automatic screwdriving machine for inner screen is a floor-mounted six-axis equipment specifically designed for products with extensive variety and complex structures. Its unique Dual X, Dual Y, Dual Control System architecture enables independent operation capabilities, allowing simultaneous high-precision and efficient screwdriving operations on two different products. This significantly enhances production line flexibility and output capacity.
Product Technical Specifications
Model NO. |
GT-LS551S |
|
Size |
L1200×W700×H1350 (mm) |
|
Working Stroke |
X1/X2 axis |
500mm |
Y1/Y2 axis |
500mm |
|
Z1/Z2 axis |
100mm |
|
Working Platform |
Double Platforms |
|
Operating Speed |
0.1~800mm/s |
|
Positioning Accuracy |
±0.02mm |
|
Repeat Accuracy |
±0.02mm |
|
Operating Mode |
Auto/Manual |
|
Load of Workbench |
30kg |
|
Drive Mode |
Precision Servo Drive |
|
Control System |
Industrial PC + Motion Control Card |
|
Speed Control |
Automatic rising-lowering speed with velocity look-ahead |
|
Locking Efficiency |
0.7-1.5S/PCS |
|
Electric Screwdriver |
Select by demands |
|
Screw Conveying Way |
Air breathing type/ air blowing type (available) |
|
Screw Conveying Speed |
60 pcs/ minute |
|
Diameter of Applicable Screw |
M0.8-M5 |
|
Type of Applicable Cap |
Round head/ flat head/ countersunk head |
|
Length of Applicable Screw |
5-16mm |
|
Twisting Force |
0.1~30kgf.cm |
|
Program Storage |
No Limit |
|
Communication Port |
USB |
|
Ambient Temperature |
0℃~40°C |
|
Relative Humidity |
20%-90% |
|
Air Supply |
0.4~0.6Mpa |
|
Power Supply |
220V 50Hz |
|
Weight |
Approx 350kg |
|
Automatic Detection |
Detection of Screw Slippage |
Yes |
Detection of Screw Lock Missing |
Yes |
|
Detection of Screw Float |
Yes |
A. Dual X, Dual Y dual work platforms with dual control systems enable platform independence for maximum efficiency. This design not only improves production efficiency but also effectively reduces equipment downtime, delivering higher output value. For instance, when assembling two different models of inner screen products simultaneously on a production line, this equipment can effortlessly handle the task without frequent product changeovers or parameter adjustments, greatly enhancing production flexibility.
B. Coordinate import function with real-time screwdriving monitoring. Operators simply input product screw hole coordinate data into the system, enabling automatic recognition and screwdriving operations. The system provides real-time tracking and recording of each screw's fastening status. Immediate alarm triggering and operation suspension upon detecting abnormalities (e.g., thread stripping, floating screws, or missing fasteners) ensures stable and reliable product quality. This intelligent approach reduces human intervention, minimizes operational errors, and enhances overall production efficiency and quality control.
C. Powered by an industrial control computer core, this inner screen online automatic screwdriving machine offers virtually unlimited storage capacity. Capable of storing extensive product programs and screwdriving data, it easily handles diverse product models and complex production tasks. For manufacturers requiring frequent product changeovers, this feature significantly simplifies operational processes and reduces time losses from program switching. Moreover, the industrial computer enables efficient data management and analysis, providing robust support for production optimization and quality traceability.
D. Compatible with M0.8-M5 screws to meet various product assembly requirements.
1. High-Efficiency Screw Feeding System: Equipped with a precision screw feeding device incorporating advanced vibration plate and rail design, ensuring accurate and rapid screw delivery to fastening positions. The synchronized feeding system automatically adjusts delivery speed and quantity based on operational demands, preventing jams or shortages to maintain continuous stable operation.
2. Automatic Correction Function: During screwdriving processes, the system automatically activates position calibration when detecting misalignment between screw holes and electric screwdriver positions caused by product placement deviations. Utilizing high-precision visual recognition systems or sensor feedback, it performs micro-adjustments to ensure precise screw fastening. This feature enhances equipment fault tolerance, reduces positioning accuracy requirements, and adapts to various complex production environments.
3. Multi-Axis Coordinated Control: The six-axis linkage design enables flexible adaptation to inner screen products of different shapes and sizes. Precise coordination between axes facilitates complex screwdriving trajectories and movements, meeting assembly requirements at various angles and positions. Whether processing flat or curved inner screen components, the equipment ensures high-quality screw fastening.
The online automatic screwdriving machine for inner screen is primarily applied in assembly lines for various electronic product inner screens, including smartphones, tablets, laptops, and automotive displays. As a core component in these products, the quality and efficiency of inner screen screw fastening directly impacts overall product performance and quality. With its efficient, precise, and stable fastening capabilities, this equipment provides electronic manufacturers with an ideal automated assembly solution, enhancing production efficiency, reducing costs, improving product quality, and strengthening market competitiveness.
In conclusion, the online automatic screwdriving machine for inner screen has become an indispensable high-efficiency automation equipment in electronics manufacturing through its outstanding performance, comprehensive functions, and broad applicability. With continuous technological advancements and growing demands for automated production, this equipment will undoubtedly play an increasingly vital role in driving the electronics manufacturing industry towards higher development levels.
https://www.gtokata.com/